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Growing Innovation: Fresno State Fields a Better Trellising Solution

California State University, Fresno has a 1,000-acre farm near its campus that doubles as a classroom and laboratory. Which makes sense, located smack dab in the heart of California's fertile Central Valley, Fresno State is situated where 40% of America's fruits and nuts are grown.

At the Fresno State Jordan College of Agricultural Sciences and Technology, they grow grapes, nuts, seasonal vegetables, stone fruit, olives, and more on that 1,000-acre plot. Providing students with hands-on experience while testing and researching the latest technologies and innovations.

So, when it came time to replace aging chemically treated wood posts at their olive orchard, they figured why not give Harvest Pillar a try.

Concrete is a great alternative to chemically treated wood posts and steel. Harvest Pillar is more durable, weather-resistant, and doesn't need to be coated with harmful chemicals to increase longevity.

Click here to learn more about a better way to trellis: https://lnkd.in/gNSa7ZyS.


Proven Heat Protection: Study Validates Shade Structures for Grapes

Winegrowers are nothing if not adaptable, given that the grape is a harbinger crop, or in more prosaic terms, the canary in the coal mine for agriculture. As a result, when climate shifts generate more frequent heat waves of higher temperatures and longer duration, viticulturists swing into action with a toolbox of methods to mitigate the effects. 

Growers use misters to cool the air around the grapes, irrigate in advance of heat waves to prevent dehydration, and even apply anti-transpirants that work like sunscreen to protect from sun damage. Medium-term options include changing canopy management to delay ripening and using regenerative farming techniques to boost water retention in the soil. 


The most aggressive strategies involve relocating vineyards to cooler microclimates or pulling up and replacing less heat-tolerant varietals. However, vineyard owners are unlikely to invest in these approaches while consumption and demand are declining. 

A better alternative would be to focus on erecting permanent shade canopies to protect their more heat and sun-sensitive grapes. 

Studying the impact of shade canopies

In preparation for a study on mitigating heat and solar radiation in vineyards, Lauren Marigliano, PhD, now Assistant Viticulturist at Napa’s Silverado Farming Company, constructed overhead shade structures using solid polyethylene plastics. Her goal was to determine the impact of using these shades “as a dimmer switch so that growers can select the parts of the sun they want to block.” She examined whether the shade impacted photosynthesis, ripening capacity, and or the resulting wines’ flavor profile and color.

During a pre-veraison heatwave in 2020, the area under the shade structure remained warmer overnight and was cooler at the end of the day than in the control environment. In contrast, the control reached 122°F, much higher than the 95°F that Marigliano describes as ‘the danger zone,’ after which the risk of sunburn, dehydration, anthocyanin degradation, and halting ripening sets in. Evapotranspiration tracking also revealed that the shade canopies reduced water loss by 30%. 


Perhaps Marigliano's study's most striking result was the wine tasting by a hundred wine professionals. Their finding: the taste and smell of wines made from shaded grapes were distinctly different from the control and consistently preferred. 

Overhead shade structures are clearly effective in reducing the impact of extreme heat on vineyards. The findings should give growers the confidence to install them in an existing vineyard to provide much-needed cooling on hot days rather than pulling out the vines.

Marigliano recommends “Overhead rather than side netting as a long-term solution, especially something you want to maintain throughout the growing season or all year. It is easier to use because you can get underneath it and do all your canopy management and spraying without having to put up and take downside netting every time you want access.” 


Flexible concrete support for overhead shade structures

“Harvest Pillar can come in a few different sizes with lengths up to 24 ft,” says Robert Alamo, an outside sales representative for Harvest Pillar by Jensen Precast. “The stronger, longer-lasting concrete can be used for trellising, overhead shade projects fencing, or anything else you would use a wood or steel post for.” 

“These posts can really hold up to the high-load capacities needed in shade canopy systems,” adds George Kehagias, Director of Product Management for Harvest Pillar. “Even if they're running machinery, which is probably 12 to 15 feet in height, under the canopy, they can get posts 15 to 17 feet out of the ground, with about one-third of the height underground to provide stability.”

Although steel and wood can deliver these heights, they don’t provide the same solid structure that concrete does. In extreme wind, wood can snap, and steel can bend while concrete stays put. Concrete also lasts much longer than wood or steel since it doesn’t rust or attract pests and diseases. Harvest Pillar is exceptionally durable because they are made of prestressed, high-quality concrete that can withstand all types of weather conditions and even fire. The flexibility comes from encasing steel tendons into the concrete mixture.


Kehagias explains, “We take stranded cable and tension it and then pour concrete over it, allow the concrete to harden, and then you cut that cable. The tension compresses the concrete and creates that flexibility.”

“Prestressed concrete has been around since the late ‘50s,” notes Alamo. “It's been used in vineyards in Europe since the early 1970s, and more importantly, it's still their post of choice today. Harvest Pillar has been shipping from coast to coast since the spring of 2024. And because our European friends have been using concrete posts for so long, they have all the accessories figured out. Gripple, one of the industry's leading vineyard suppliers, has a whole line made specifically for our concrete posts, so there's a solution to every challenge.”

For more information on how Harvest Pillar can help you combat high summer temperatures, contact the Harvest Pillar team by visiting our website, HarvestPillar.com, or calling (559) 315-4522.


WIN Webinar - Maximizing Vineyard Resilience: How Smart Heat Protection Can Enhance Grape Quality and Boost Profits

Event Type: Webinar

Event Date: 10/17/2024

Location: Webinar

Join us on October 17th at 11:00am for an insightful webinar where we delve into the critical role of vineyard trellis systems in grape cultivation. As essential supports for vines, these systems directly influence growth and fruit production. However, challenges arise with wood trellises that can be easily sun-damaged and steel trellises that may conduct excessive heat.

In this session, Lauren Marigliano, PhD, Assistant Viticulturist at Silverado Farming Company, will discuss her UC Davis study on mitigating effects of climate change using overhead shade films for extreme heat protection. You'll learn effective strategies to protect your vineyard from harsh weather conditions using trellis canopy systems. Discover how to enhance the quality of your grapes while ensuring the financial stability of your operations. Our expert speakers will share practical tips and innovative solutions tailored for today’s changing climate.

Don’t miss this opportunity to safeguard your crops and elevate your vineyard's performance.


Registration Open

Speakers

George Kehagias, Director of Product Management / Jensen Precast

Robert Alamo, Outside Sales Representative / Jensen Precast

Lauren Marigliano, PhD, Assistant Viticulturist / Silverado Farming Company


Presented by

Protect Your Vineyard from Record Heat

Wood is easily sun damaged and steel conducts heat.

When the temperatures get this extreme, growers rightfully start to worry about their crops.

Want to end this summer bummer? Use Harvest Pillar.

Concrete doesn't conduct heat, and the sun doesn't break it down over time. Just ask the Romans.

Plus, with Harvest Pillar, erecting a shade canopy is super simple. You can use and reuse all the accessories you need to protect your crop from the almighty sun.

Also, our shade canopies are simple to adjust. So, when the sun starts to let up, roll your net up and get your photosynthesis on.

Want to learn more about how Harvest Pillar can help you combat the sun? Click here to download our latest whitepaper on effective strategies to protect your vineyard from sunburn: https://lnkd.in/ggTk2Kqp

 

harvestpillar trellis trellising agtech agriculture sustainablefarming wineindustry

Rethinking Vineyard Trellis Posts: Sustainable Alternatives to CCA-Treated Wood Posts

Vineyard trellis systems are essential components of grape cultivation, providing support for vines while facilitating optimal growth and fruit production. Traditionally, treated wood, including CCA-treated wood, has been a common choice for trellis posts due to its affordability and durability. However, the use of CCA-treated wood in vineyard settings has raised concerns regarding potential negative impacts on vineyard ecosystems, worker safety, and long-term sustainability.

Read White Paper

Harvest Pillar Is Great for Grapes

Winemakers know growing a delicious and healthy grape is the first step in making the perfect wine. Don't let other trellis posts terrorize your terroir, trust Harvest Pillar to hold up your precious grape vines for up to 50 years.

To learn more about a better way to trellis, visit our website: https://lnkd.in/gFjNSAZj

 

Harvest Piller Is Resistant

Pests, disease, weather, and rust are common nuisances that can cripple any successful vineyard or orchard.

Don't let a lesser trellis post sabotage your success. Trust Harvest pillar to stand strong to all comers.

To learn more about a better way to trellis, visit our website: 
https://lnkd.in/gFjNSAZj


harvestpillar trellis trellising agtech wine viticulture wineindustry winebusiness winemaking vineyard orchard agriculture concreteposts

Concrete Trellis Posts Are Extremely Flexible

Prestressed concrete trellis posts are perfect for growers using mechanical harvesters to pick their crops. The prestressed steel cables manufactured into every Harvest Pillar enable our concrete trellis posts to bend, contort, and then spring back to their original shape. The combination of strength, durability, and flexibility is unique to concrete trellis posts and can't be replicated by wood or steel alternatives.

Concrete Posts Grow in Demand for More Grape Vineyards

Responding to requests from growers, a longtime manufacturer of precast concrete products has recently begun selling prestressed, steel-reinforced posts for trellising orchards and vineyards. “We talked to a lot of growers,” says Jensen Precast Director of Product Management George Kehagias. “We found there’s a lot of interest in the U.S. People are very intrigued by this system.”

Jensen Precast was founded in Reno, NV, by Don Jensen in 1968 and remains a family business. It began manufacturing the concrete trellis posts at its Kingsburg, CA, facility this past May and will market them under the name Harvest Pillar.

Many U.S. growers are familiar with concrete posts as they are already using them, but they generally have had to source them from Italy. Shipping costs have skyrocketed in recent years, however, making the posts often too pricey to import. That’s why Kehagias says the company’s employees are excited about their prospects for U.S. sales.

“We have no competitor in the market,” he says, “and we probably won’t anytime soon, as we have an exclusive with the Italian form manufacturer.”

Concrete posts reinforced with steel offer more durability than wood in holding up through the years.
Photo courtesy of Jensen Precast

VIVA ITALIA

Italy is the international center of the industry, and that’s exactly where Jensen executives traveled a few years ago to learn more, Kehagias says. Coincidentally, a study tour from the International Fruit Tree Association ventured to Northern Italy in late 2022, and seemingly everywhere the tour went, growers remarked on the fact there were no wood posts to be seen — just concrete. (This aspect of the tour was covered in the Jan. 2023 issue of American Fruit Grower.

Several U.S. growers on the IFTA trip said they had seen cases of entire orchard blocks trellised with wood posts losing as much as half their yields in recent years when whipping winds blew over orchard blocks laden with beautiful fruit just prior to harvest.

Many growers favor concrete posts over wood because they simply last longer — usually 50 years or more. Tom Auvil, a longtime Washington state researcher and grower, says he has seen wood posts rot in as little as seven years, and having to replace them after 10 years is not unusual.

Italian growers report their concrete trellis systems can last longer than the trees or vines. When an orchard or vineyard needs pulling because the variety has fallen out of favor, or simply was so old it ceased being productive, the concrete posts are left in place for the next orchard planting. The difference, Kehagias says, is their concrete posts are prestressed to provide flexibility and endurance.

“Think steel cable, and then pour concrete over it. This wire tension reduces the amount of cracking. It’s why parking structures utilize that technology,” he says. “Our product uses that tech for trellis posts as it allows and enables mechanical harvest because it doesn’t damage the posts or the harvesters. Wood and steel, when they get hit, the damage is permanent. But when using prestressed concrete, there is
no damage.”


The key to Harvest Pillar concrete trellis posts, made in California by Jensen
Precast of Kingsburg, CA, are the forms used to manufacture the posts, as they have an exclusive with a company in Italy, traditional home to the technology.
Photo courtesy of Jensen Precast

TEST DRIVES AVAILABLE

The cost of the concrete posts is higher initially, but Jensen is betting growers will realize the benefits and that they will pencil out over time. The company has a calculator on its website, HarvestPillar.com, so growers can run some numbers on pricing.

“For growers who are serious, we are doing pilot projects up to 1 acre,” Kehagias says. “In return we get feedback from on how it works — videos and photos, as well.”

While they remain confident, it is unchartered territory in the U.S., and Kehagias says there is some trepidation being first.

“There’s a lot of costs to get into it, and it’s a gamble that growers will accept into the market,” he says. “But we’re excited about the products, and a lot of people know the technology exists.”

Concrete Trellis Posts by Harvest Pillar

Harvest Pillar is a prestressed concrete trellis post system ideal for vineyards, orchards, hop yards, and nut farms. Trusted in Europe for decades, concrete trellis posts are now being offered in the United States by Jensen Precast. Harvest Pillar is more cost-effective than wood or steel posts, offering growers a trellising option focused on longevity and durability. Concrete trellis posts are designed to be sturdy and flexible, meaning fewer replacements and repairs, plus the ability to withstand repeated mechanical harvesting.

About

Harvest Pillar has more than a half century of concrete design, engineering, and manufacturing behind it. Since 1968 Jensen Precast has helped build America’s infrastructure by providing high quality products to communities, businesses, and government agencies. Now we’re helping vineyards and orchards with a better way to trellis.

Designed, engineered, and manufactured for vineyards, orchards, nut farms, and hop yards. Harvest Pillar offers a better way to trellis for growers large and small.

We manufacture prestressed concrete trellis posts using state of the art equipment. Our concrete is made of high quality materials to ensure durability and a lasting solution. Reserve your Harvest Pillar trellis system now for fast delivery and installation at your growing location. 

www.harvestpillar.com

Contact

Contact List

Title Name Email Phone Extension
Sales Development Representative Caitlin Shanley cshanley@jensenprecast.com (775) 352-6362
Outside Sales Representative Robert Alamo ralamo@jensenprecast.com (559) 538-6709
Outside Sales Representative Gary Venn gvenn@jensenprecast.com (253) 929-1811
General Manager Gregory Barner gbarner@jensenprecast.com (559) 538-6720
Sales Manager Clairessa Ostrowski costrowski@jensenprecast.com (559) 538-6710

Location List

Locations Address State Country Zip Code
Harvest Pillar by Jensen Precast 1357 Avenue 396, Kingsburg CA United States of America 89521

List of Locations