Project Overview
TM Process & Controls, Inc. executed large-scale mechanical, electrical, and automation modifications across multiple fermentation tanks to support micro-oxygenation, automated pump-over capability, and upgraded pump systems. The project included installation of new tank ports, piping, sensors, wiring, VFD connections, and structural supports, along with calibration, testing, and commissioning services. Work was carefully sequenced to minimize operational disruption while upgrading critical production capabilities.
The Challenge
The facility required enhanced process control, product quality monitoring, and automation capabilities across a large number of tanks to support modern winemaking techniques. Existing infrastructure lacked standardized instrumentation, automated pump-over functionality, and integration with updated process equipment.
The Solution
TMPC implemented coordinated mechanical retrofits, electrical installations, and automation integration across more than 200 tank modifications. New ports, sensors, piping systems, pumps, wiring, and control interfaces were installed to enable micro-oxygenation and automated pump operations. Startup services included device calibration, I/O checkout, troubleshooting, and process verification to ensure reliable operation.
Results
• Enabled precise oxygen management for improved product quality
• Automated pump-over processes to reduce manual labor
• Standardized tank instrumentation and connectivity
• Increased operational efficiency and consistency across production
TMPC delivered comprehensive upgrades to fermentation tanks, integrating advanced process controls including micro-oxygenation and automated pump-over systems. The project combined mechanical retrofits, electrical installation, and automation commissioning across a large production environment while maintaining operational continuity. These enhancements provide improved product quality control, efficiency, and scalability for future production demands. The engagement highlights TMPC’s capability to execute complex plant-wide upgrades in active manufacturing facilities.
To learn more about TM Process & Controls’ capabilities in winery automation, process engineering, and facility modernization, visit TM Process & Controls, Inc.
In a winery, certain areas of your facility are subject to stringent safety regulations, especially those dealing with volatile substances, such as alcohol storage and bottling. These areas often fall under Class 1 Division 1/2 classifications, which require specialized equipment and systems to prevent hazards like electrical sparks that could ignite flammable substances.
Ensuring that your winery meets safety and compliance standards is critical—not just for the wellbeing of your staff, but for the continued operation of your business. At TM Process & Controls, we highlight explosion-proof electrical systems and mechanical solutions that comply with the highest safety standards.
By working with TMPC, wineries gain peace of mind knowing that their production processes are safe, compliant, and protected against the risks associated with hazardous environments. We take the complexity out of compliance, ensuring your winery is equipped with reliable, certified solutions that meet or exceed industry standards.
The wine industry has undergone significant changes in recent years, with a growing demand for both efficiency and consistency in production. Wineries face increasing pressure to scale their operations without sacrificing quality. In many cases, manual processes can no longer keep up with the volume and precision required.
At TM Process & Controls, we help wineries navigate this challenge with automation solutions that increase efficiency and maintain consistency. From automated blending systems to precise batching control, our solutions optimize critical stages of the production process—ensuring that each batch of wine is produced with the same high standards.
Modernizing wine production with automation doesn’t just improve productivity—it enables wineries to scale with confidence, reduce human error, and maintain tight control over every variable. TMPC’s automated systems integrate seamlessly with your existing infrastructure, offering an easy path to a more efficient, reliable, and consistent production process.
Customer
Privately owned winery and vineyard operation
Industry
Beverage – Wine Production
Services Provided
Mechanical installation and utility tie-ins; Structural support fabrication and installation; Piping for compressed air, cold water, and product transfer; Equipment installation and startup support; P&IDs and equipment documentation
Overview
TM Process & Controls, Inc. (TMPC) was contracted to provide mechanical services for the installation of a GEA CF 4000-71-35 decanter at a family-owned winery in Acampo, CA. TMPC’s scope included setting the decanter, installing associated utility piping, integrating GEA components, and fabricating both wall-mounted and floor-mounted supports. The decanter was positioned across indoor and outdoor utility areas with connections made for cold water, compressed air, and product flow.
Problem
The winery required a reliable installation of a high-capacity decanter system during peak operations, with precise integration into existing utilities and limited downtime for tie-ins and commissioning.
Solution
TMPC delivered a turnkey mechanical installation package that included decanter anchoring, utility piping, component integration, labeling, and bollard protection. Structural supports were custom-fabricated to match the layout, and the team handled startup tasks including flushing, header charging, and troubleshooting.
Results
- GEA decanter fully integrated into the facility’s utility and production systems
- Seamless tie-ins to existing compressed air, cold water, and product transfer infrastructure
- Clean, labeled, and code-compliant piping with structural support to protect all process lines
- Minimal disruption to facility operations during installation and startup
- Winery now benefits from enhanced solid-liquid separation capabilities
In winemaking, maintaining impeccable sanitation is crucial to preserving the quality and consistency of every bottle. From fermentation tanks to bottling lines, wineries rely on efficient cleaning processes to prevent contamination and keep production flowing smoothly—especially during the busy harvest and bottling seasons.
That’s where TM Process & Controls comes in.
We design and build custom Clean-in-Place (CIP) systems tailored specifically for wineries. Our automated, recipe-driven CIP solutions clean your tanks, pipes, valves, and equipment quickly and thoroughly—without disassembly or lengthy downtime.
What sets our CIP systems apart?
Reduce Downtime: Clean multiple circuits at once to get your equipment back in service faster.
Ensure Consistency & Compliance: Automated control of temperature, chemical concentration, and cycle timing eliminates guesswork and meets strict sanitation standards.
Save Resources: Optimize water, energy, and chemical use with smart sequencing and reclaim capabilities.
Scale with Your Needs: Whether expanding your cellar or introducing new product lines, our flexible systems grow with you.
With TMPC’s integrated mechanical and controls expertise, your winery benefits from turnkey CIP solutions that improve operational efficiency, reduce labor, and uphold the highest standards of cleanliness.
Let’s make your cleaning process as refined as your wine. Reach out to explore how TM Process & Controls can optimize your CIP system today.
As wineries scale their operations and invest in modern technologies, energy efficiency has become a key focus. Rising utility costs and an increased environmental consciousness among consumers have made energy management a top priority for wineries looking to remain competitive and sustainable.
At TM Process & Controls, we help wineries optimize their energy usage by designing systems that not only improve operational efficiency but also reduce energy consumption. From automated process controls to system upgrades that minimize waste, our solutions help wineries cut energy costs and enhance sustainability.
By adopting TMPC’s energy-efficient solutions, wineries can lower operational costs, reduce their environmental footprint, and position themselves as leaders in sustainable wine production. It’s a win-win for both your bottom line and the planet.
Let’s Build a Greener Future—Contact TMPC Today
Many wineries continue to operate with legacy control systems that, while functional, often struggle to keep pace with modern demands. These outdated systems can be inefficient, prone to failure, and difficult to integrate with newer technologies—leading to bottlenecks, inconsistent performance, and costly downtime.
At TM Process & Controls, we offer a practical solution: modernizing your legacy systems with minimal disruption. Our team specializes in upgrading and integrating legacy systems with the latest in automation and process control technology. From Factory Talk Batch migrations to complete system overhauls, we help wineries maximize their existing equipment while making it easier to scale and modernize their operations.
By updating your legacy systems with TMPC’s innovative solutions, you can continue to use the equipment you’ve already invested in while benefiting from the reliability, efficiency, and scalability of newer technologies. It’s an affordable, low-risk way to future-proof your winery’s production.
Don’t let outdated systems hold your winery back. Partner with TM Process & Controls to modernize your operations with minimal disruption.
An Arc Flash Study is a critical safety analysis that evaluates the potential risks posed by electrical faults within a system. It calculates the energy released during an arc flash event, defines the arc flash boundary, and specifies the necessary personal protective equipment to safeguard workers. For wineries where electrical systems are integral to processes like fermentation, bottling, and pasteurization, conducting these studies is essential to protect both personnel and operations.
Why Wineries Need Arc Flash Studies
Arc flash incidents - sudden, high-energy electrical faults - present serious risks to workers in any industrial setting. In the wine industry, where large-scale electrical equipment is used throughout production, these risks can have devastating consequences. An Arc Flash Study provides wineries with:
- Risk Mitigation: Identifying electrical hazards and recommending safety protocols to protect employees.
- Regulatory Compliance: Ensuring adherence to industry standards and legal requirements for electrical safety.
- Operational Continuity: Preventing costly system failures and unplanned downtime by ensuring equipment is adequately protected.
TM Process & Controls' Expertise in Arc Flash Studies and Automation Solutions
At TM Process & Controls, Inc., we specialize in conducting Arc Flash Studies tailored to the unique needs of the wine industry. Our team evaluates your electrical system, identifies potential hazards, and provides comprehensive safety recommendations to safeguard your workforce.
In addition to safety, TMPC enhances winery operations through advanced automation solutions. By integrating automated sensors and reporting, we eliminate manual tasks such as temperature monitoring on fermentation tanks, improving both accuracy and operational efficiency, Our expertise extends to optimizing batching systems, pasteurization, cooling systems, and implementing Manufacturing Execution Systems (MES) that streamline production, reduce energy consumption, and improve product consistency.
Conducting an Arc Flash Study is an essential step that wineries must take to protect their most valuable asset - their people - while enhancing operational efficiency. TM Process & Controls' combination of expert safety analysis and automation solutions ensures wineries can maintain a secure, reliable, and efficient environment.
Don’t leave the safety of your winery to chance.
The wine industry has undergone significant changes in recent years, with a growing demand for both efficiency and consistency in production. Wineries face increasing pressure to scale their operations without sacrificing quality. In many cases, manual processes can no longer keep up with the volume and precision required.
At TM Process & Controls, we help wineries navigate this challenge with automation solutions that increase efficiency and maintain consistency. From automated blending systems to precise batching control, our solutions optimize critical stages of the production process—ensuring that each batch of wine is produced with the same high standards.
Modernizing wine production with automation doesn’t just improve productivity—it enables wineries to scale with confidence, reduce human error, and maintain tight control over every variable. TMPC’s automated systems integrate seamlessly with your existing infrastructure, offering an easy path to a more efficient, reliable, and consistent production process.
As wineries scale their operations and invest in modern technologies, energy efficiency has become a key focus. Rising utility costs and an increased environmental consciousness among consumers have made energy management a top priority for wineries looking to remain competitive and sustainable.
At TM Process & Controls, we help wineries optimize their energy usage by designing systems that not only improve operational efficiency but also reduce energy consumption. From automated process controls to system upgrades that minimize waste, our solutions help wineries cut energy costs and enhance sustainability.
By adopting TMPC’s energy-efficient solutions, wineries can lower operational costs, reduce their environmental footprint, and position themselves as leaders in sustainable wine production. It’s a win-win for both your bottom line and the planet.